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Palletizing solutions

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    The Highrunner HR8 is designed for palletizing IQF products (boxes of frozen products, mainly vegetables, French fries and fruits) and has a capacity of 900 to 1800 products per hour.

    Highrunner HR8 palletizer for IQF products

    Palletizing IQF boxes presents many challenges unlike any other industry. With numerous installations over the past decades, Qimarox has proven to offer the best solution to meet these challenges.
    With the Highrunner HR8 IQF palletizer, we have developed a special configuration focused on handling boxes that are not completely filled to the top or are so full that they protrude from each side. The HR8 palletizer has all the layer patterns known in the sector,
    already programmed.

    These templates can be selected automatically without the need for manual adjustment.
    In the production of frozen products, it is important to effectively manage the storage and transportation of food. This is where palletizers come to the rescue. The Highrunner HR8 IQF palletizer is a machine designed to efficiently load empty pallets with frozen products.

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    The Highrunner HR9 is a palletizer designed for the logistics industry, with a capacity of 500 to 1,500 products per hour.

    Logistics palletizer Highrunner HR9

    The Qimarox Highrunner HR9 Logistics palletizer is specially designed for logistics operations. This makes it very efficient where many different products are processed in short batches. Our unique and patented layering system can generate a wide variety of layer patterns. These patterns can be selected automatically or generated by a state-of-the-art pattern generator. The specially designed pattern generator will offer you the most optimal layer pattern according to the box size and pallet size.

    For example, if the installation is equipped with a full 3D product scanner, it is even possible to configure the system to operate
    completely autonomously. Since the template forming system is located at a high level and the pallet moves up and down with the pallet lifter (Qimarox Prorunner mk10), higher throughput can be achieved.
    The top of the pallet is therefore always at the same level as the template forming conveyor.

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    The Highrunner HR10 is a beverage palletizer with a capacity of 900-1500 products per hour. The reinforced layer handling system allows for layer handling of up to 280 kg.

    Highrunner HR10 palletizer
    for beverages

    The Qimarox HR10 beverage palletizer is designed to address the industry’s primary challenge, namely overall production line productivity.
    This required productivity exceeds the needs of many other industries. Taking advantage of the high-end feeder based on the Highrunner HR7, the Qimarox HR10 palletizer can provide high productivity combined with high flexibility. In addition, the layer weight can be significantly higher compared to other industries. The layer handling system of this palletizer can handle layers weighing
    up to 280 kg.

    The changeover between empty and loaded pallets is minimized over time by having a buffer position for the empty pallet immediately before the loading position. As soon as a loaded pallet is removed from the system, an empty pallet is moved to take its place. As it moves up, the empty pallet is centered and aligned to accommodate the first layer. The unique layer formation ensures high layer formation speeds. The addition of a buffer position for the full layer ensures that layer formation does not stop when changing pallets.

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    The Highrunner HR11 is a palletizer designed for the canning industry, with a capacity of 600–2400 products per hour with single feed and 1200–4380 products per hour with double feed.

    Highrunner HR11 palletizer
    for canned food

    The Qimarox Highrunner HR11 palletizer is specifically designed to automate the palletizing process in the canning industry. Efficiency, stability and safety are important in this industry. The Highrunner HR11 dedicated palletizer is designed to meet these and other needs, providing a number of advantages that improve your production process. Whether the food is packaged in cans or glass, the HR10 will be able to handle both options. In most cases, cans or jars will be grouped in a tray with or without film, and here the HR10 is also able to handle both options.

    Switching from manual to automated palletizing has many benefits, such as reducing manual labor costs, eliminating the possibility of inconsistencies and errors that can lead to product damage during transportation and complicate inventory management. It also reduces safety risks, as repeated heavy lifting and awkward postures are known to increase the risk of workplace injuries, making safety a significant concern.

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    HR12 Highrunner Palletizer for PET / HDPE Bottles (Non-Food)
    In industries working with PET and HDPE bottles, efficient palletizing solutions are essential for a smooth production process.

    Highrunner HR12 palletizer
    for bottles

    The Qimarox HR12 PET/HDPE bottle palletizer is designed to meet these specific needs with precision and reliability.
    This innovative machine provides optimal palletizing of non-food PET/HDPE bottles, allowing for adjustable rotation settings of 0°, +90°, -90° and 180° (also possible for larger products), giving it a unique combination of flexibility and capacity compared to
    traditional and robotic palletizers. The Qimarox HR12 Highrunner palletizer is designed to meet the unique challenges of the PET and HDPE bottling industry.

    Whether you need to rotate bottles for optimal stacking,
    or handle different shapes and sizes, the HR12 offers a reliable, flexible and high-speed solution that increases
    both efficiency and cost-effectiveness.
    Why the HR12 palletizer is ideal for the PET/HDPE bottling industry
    1. Increased efficiency
    2. Versatile layering
    3. Optimized floor space
    4. Programmable patterns
    5. High-speed layer palletizing
    6. Continuous pallet flow

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    The Highrunner HR13 from Qimarox is the ideal palletizer for the snack industry, specifically designed for efficient and reliable palletizing of boxes of chips, popcorn, pretzels and other snacks.

    Highrunner HR13 palletizer – specially designed for the snack industry

    With its high speed, flexible stacking patterns and compact design, the HR13 meets the demands of modern snack production. It handles light, fragile cartons without damage and ensures stable and stable pallets even at high throughput rates. The HR13 Snack Palletizer is Qimarox’s dedicated solution for efficient palletizing of crisps, popcorn and other packaged snacks.
    In the snack industry, where lightweight cartons need to be stacked reliably and quickly, the HR13 offers high performance in a compact package.

    It is designed to handle a variety of box sizes and stacking patterns, ensuring product stability and minimal downtime. With intelligent layering and easy integration into existing packaging lines, the HR13 palletizer helps snack manufacturers increase productivity, reduce manual labor, and ensure consistent pallet quality. This makes it ideal for any high-volume snack production environment. Whether you are producing single-flavor boxes or promotional mix packs, the HR13 snack palletizer provides reliable automation tailored to your needs.

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    The Highrunner15 palletizer is specially designed for the beverage industry, ideally suited for beverage carton palletizing systems such as TetraPak and Combibloc.

    Highrunner HR15 palletizer for beverage cartons

    The Highrunner15 palletizer is specifically designed for the beverage industry, ideally suited to beverage carton palletizing systems such as TetraPak and Combibloc. Automating the palletizing process presents unique challenges. High throughput, accuracy and flexibility are essential to meet the demands of modern production lines. This is where the Qimarox Highrunner HR15 beverage carton palletizer comes in – an advanced solution designed to optimize productivity in high-volume environments.

    The Qimarox HR15 palletizer is specifically designed to solve the complex palletizing tasks in the beverage industry. With its high-quality infeed capabilities based on the successful Highrunner HR7 design, the HR15 offers both high throughput and flexibility. The HR15 palletizer is ideal for palletizing products with beverage cartons such as TetraPak and Combibloc. The HR15 layer palletizer comes with all the programmed layer patterns known in the industry.

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    The Highrunner HR17 is designed for the fresh produce industry and has a capacity of 720 to 1200 products per hour.

    Highrunner HR17 palletizer for fresh produce

    The Qimarox Highrunner HR17 palletizer is specifically designed for the fresh food industry. In the fresh food industry, handling delicate products such as fruits and vegetables presents unique challenges. Traditional manual processes can lead to bruising, damage and unevenness, ultimately affecting product quality and shelf life. To avoid this, the Highrunner HR17 palletizer is here to offer benefits tailored to your specific needs.

    The palletizer is designed to minimize the risk of product damage and improve the final production process, reducing costs and optimizing cycles. Manual handling of fresh produce is associated with a number of problems, such as inconsistent quality, high labor costs and increased risk of contamination. Our palletizer solves these problems by offering a reliable, efficient and hygienic solution that makes your operations smoother and more efficient.

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    The Highrunner HR7 series is used to process 500–4500 products per hour.

    Highrunner HR7 palletizer

    The Qimarox Highrunner HR7 palletizer is a modular machine designed for situations where there is no standardized industry configuration. This allows for a certain level of customization.
    Qimarox standardized palletizers are developed based on many years of experience and common industry challenges.
    What sets the Highrunner flexible palletizer apart from most other palletizing systems is the location of the template conveyor.

    In the Highrunner, the template conveyor is located at a height and the pallet is moved up and down
    by a pallet lift. This means that the top of the pallet is always at the same level as the template conveyor. The Highrunner HR7 is the fastest and most flexible palletizer in the Qimarox range. Interestingly, with the Highrunner HR7, products are placed on the pallet layer by layer.

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    The modular LOWRUNNER LR1 palletizer from Qimarox is a 5-axis palletizer with a capacity of up to 800 packages per hour.

    Lowrunner LR1 palletizer Qimarox

    This is an entry-level model,
    suitable for environments
    where a quick return on investment is desired or required. If desired, the LOWRUNNER mk1 can also place pallets and intermediate sheets independently. With the Lowrunner LR1 there is no need for an operator platform as the entire layering station is located at floor level. Qimarox’s unique layering station can place each product in its exact location. This is done by means of a product pusher that places each product
    in a row. When a row is complete, the row is placed on a stacking plate.

    This is a unique feature, as most low-level palletizers handle products layer by layer. By placing products row by row on the pallet, the machine floor space can be minimized. By extending the stacking plate in two directions, to the front and back of the pallet, reliable pallet loading is guaranteed. This solution makes the Lowrunner LR1 very suitable for a wide range of products.

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    The modular LOWRUNNER LR3 palletizer from Qimarox is a palletizer with a capacity of up to 1,500 packages per hour.

    Lowrunner LR3 palletizer

    It is suitable for environments where a fast return on investment is desired or required. Optionally, the LOWRUNNER LR3 can also be equipped with a Qimarox Sheetrunner tray for placing intermediate sheets between layers.
    With the Lowrunner LR3, there is no need for an operator platform, as the entire layering station is located at floor level. The unique Qimarox layering station can place each product in the exact position.
    This is done by means of a product pusher that places each product in a row.

    Once the layer is formed, it is placed on a bidirectional stacking plate. This is a unique feature as most low-level palletizers handle layers using a unidirectional stacking plate. By using a bidirectional stacking plate to place layers on a pallet, the contour of the pallet will be very uniform, allowing for maximum carton strength and ensuring a tight pallet loading.

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    The Lowrunner LR8 palletizer is designed specifically for palletizing boxes containing frozen products such as vegetables, French fries and fruit.

    Lowrunner LR8 palletizer – for IQF products

    Palletizing IQF (Individually Quick Frozen) boxes presents unique challenges that are different from other industries. Over the past decades, we have demonstrated our ability to offer the best solutions to these challenges.
    The LR8 IQF palletizer has a special configuration specifically designed to handle boxes that are either not completely filled at the top or are overfilled and bulging on each side. This LR8 multi-layer palletizer is pre-programmed with all the layer patterns known in the sector.

    These patterns can be selected automatically without the need for manual adjustment, ensuring efficient and reliable palletizing of frozen products such as vegetables, fries and fruits. In the frozen food industry, it is important to efficiently manage the storage and transportation of food. This is where palletizers come to the rescue. The Lowrunner LR8 palletizer is a machine designed to efficiently load pallets with frozen food products.

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    To improve OEE, we developed the ContourScanner CS1 to detect defective packaging. The CS1 helps improve OEE by minimizing downtime.

    ContourScanner CS1

    Most production line downtime is caused by poorly packaged products. Problems such as mismatched package shapes or sizes can significantly reduce overall equipment effectiveness (OEE). Additionally, defective packages entering the palletizer can result in improperly stacked pallets. The ContourScanner CS1 helps improve OEE by minimizing these downtimes. Several CS1 systems are currently in operation at production sites (Heinz and Farm Dairy), with the first one having been in operation for over two years.

    Examples of common packaging problems:
    ● Box not sealed
    ● Box is crookedly sealed
    ● Box is not sealed properly (tape is loose)
    ● Shrink wrap missing
    ● Parts protruding
    Operation:
    1.Learning function: Scan the correct package (the system includes a “Learning” function that records the package dimensions).
    2.Setting tolerances: Enter acceptable tolerance levels.
    3.Ready to use: ContourScanner is now ready to
    work.

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    Pads and spacers improve pallet stability and help prevent product damage.

    Intermediate sheet placement using Sheetrunner SR2

    The Sheetrunner SR2 from Qimarox is a module designed to automatically insert sheets between pallet layers, simplifying the palletizing process. Thanks to its modular design, the Sheetrunner SR2 can handle sheets of different sizes and materials. The device can be easily integrated into any Qimarox palletizer or third-party palletizing system, and is also available as a stand-alone solution. The increasing level of automation in distribution centers places high demands on the quality and stability of pallets.

    Even a slight protruding box can cause a malfunction in an automated storage system, potentially bringing the entire operation to a halt. Qimarox palletizers are distinguished by their innovative method of stacking boxes into stable layers and placing them precisely on pallets. By maximizing the strength of each box, the resulting pallets are extremely stable.

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    Intermediate sheet placement is a vital component of any automated palletizing system.

    Intermediate sheet placement using Sheetrunner SR3

    The Qimarox Sheetrunner SR3 streamlines this process by automatically inserting sheets – commonly referred to as interlayers or spacers – between product tiers. Whether you’re dealing with boxes, crates or bags, precise sheet placement minimizes movement and ensures palletized loads are stable and ready for transport. This adaptability makes the Sheetrunner SR3 a reliable and scalable solution for demanding, high-performance palletizing operations.

    Multi-layered pads increase friction and help distribute weight evenly, reducing the risk of damage and displacement – ​​especially important when handling delicate items, slippery surfaces or irregularly shaped goods. Automating this step not only reduces human error, but also increases efficiency. In addition to layer pads, SR3 supports pads that can be used as pallet bottoms or inter-layer dividers, depending on your logistics needs.

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    Intermediate sheet placement using Sheetrunner SR4

    The Sheetrunner mk4 is a high-performance machine designed to cut sheets from a continuous roll of paper or plastic and deliver them accurately and quickly. Designed for integration into automated transport systems, it provides reliable sheet processing for a variety of industrial applications.

    When choosing a pallet, you should consider the following factors:
    ● What storage systems you use.
    ● What storage system your customers use.
    ● The type of products being palletized.
    ● What kind of loading and unloading equipment you have (manual or automatic).

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