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Our implementations 2024

  • Illustration

    Spiral conveyor

    In the beverage production, in the workshop where the production and packaging of products into PET bottles is carried out, there was a need to optimize the vertical movement of finished packaged products with a limited area of ​​the site. The limited area of ​​the workshop did not allow the use of traditional conveyor solutions.
    Solution:
    A spiral conveyor has been integrated for vertical product transport. The conveyor has been designed taking into account the specifics of the product, ensuring smooth movement and overload protection.

    Solution features:
    • compact vertical structure
    • modular belt with friction coating
    • smooth lifting angle
    no jolts
    • full integration with existing packaging equipment

    Result:
    • up to 15 m² of working space 
    freed up
    • stable transportation without stops ensured
    • reduced risks of container damage
    • improved product flow logic between bottling
    and packaging areas

  • Illustration

    Pneumatic table

    In furniture manufacturing, workers faced difficulties in accessing different sides of the product during glue application. This made the process more time-consuming, physically demanding, and risked damaging the surface.
    Solution:
    Integrated pneumatic Intramotion SLT2 turntable, which allows you to rotate the furniture structure effortlessly, fixing it in the desired position.

    Implementation features:
    • table fixation in 12 positions
    for precise positioning
    • pneumatic lifting — adaptation to the height of the worker
    • control pedals on both sides — convenient from any angle
    • stainless steel surface is easily cleaned of glue

    Result:
    • gluing time reduced by 30%
    • worker contact with heavy elements minimized
    • increased accuracy and uniformity of glue application
    • reduced physical strain and risk of errors

Paper bag labeling line for seed processing plant

2023

The line is designed for automatic feeding of paper bags to a vacuum conveyor, positioning, printing, labeling and assembling of bags on a discharge conveyor. The solution is build on INTRAMOTION vacuum conveyors, Siemens controls, SEW Eurodrive drives , Festo vacuum and pneumatic components, Habasit conveyor belt and labeling units from Market Imaje.

At the beginning of the line, the operator loads the TC-860F feeder with unmarked bags. Bags are placed with a closed valve towards the operator, for more accurate positioning of them on the conveyor system. The mechanism of separating and laying out the bags feeds the bag onto the TC-860 vacuum conveyor with a length of 2.5 meters, on which the RJNet printer installed.

• Belt conveyor TC-860 – 1 pc.• Belt conveyor TC-860L – 1 pc.• Belt conveyor TC-860LW – 1 pc.• Feeder TC-860F – 1 pc.

• Control Box – 1 pc.• Printer – 1 pc.• Applicator – 3 pc.

Illustration
Illustration
Illustration
Illustration
Illustration

Bearing processing line automation

In 2022 IntraMotion Ukraine automated TRB rings processing line. Production flow predicts inner and outer ring flows merge and diversion, changing level with lifts, positioning control, buffering and logic programming based FIFO and green flow principles, as well as Safety guards and enclosure.

2022

Illustration

Rings redirection on parallel conveyors with pneumatic drive

Continuous product flow require redirection between the lines, processes and different levels. Such solutions equipped with presence sensors, accumulation areas, products positioning modules or fault modules. Module is based on DRVS Festo pneumodrive.

Incline and turn conveyors

Modular plastic chain conveyors are proper solution in limited space areas. Small radius, accumulation possibility, fast and simple installation, flexibility in modification.

Connecting different level conveyors with pneumatic lifts

Using top levels for transportation is effective to save production area. Lift helps to connect such flows fast end efficient. Module is driven by DGC Festo pneumodrive.

Ring positioning control and diversion

Ring position check and rotation module in action isrobust 24/7 solution.

Solutions for accumulation and buffering

Continuous product flow require buffering between processes and equipment.

Randomiser for accumulation tables

Accumulation tables for inspection and packaging require effective space usage. Electromechanical randomizer prevents overloads.

Rings load and positioning

Ring position check and and loading mechanism for further processing.

Made with