Spiral conveyor

In the beverage production, in the workshop where the production and packaging of products into PET bottles is carried out, there was a need to optimize the vertical movement of finished packaged products with a limited area of ​​the site. The limited area of ​​the workshop did not allow the use of traditional conveyor solutions.
Solution:
A spiral conveyor has been integrated for vertical product transport. The conveyor has been designed taking into account the specifics of the product, ensuring smooth movement and overload protection.

Solution features:
• compact vertical structure
• modular belt with friction coating
• smooth lifting angle no jolts
• full integration with existing packaging equipment
Result:
• up to 15 m² of working space freed up
• stable transportation without stops ensured
• reduced risks of container damage
• improved product flow logic between bottling and packaging areas

Pneumatic table

In furniture manufacturing, workers faced challenges accessing different sides of a product during glue application. This made the process more time-consuming, physically demanding, and increased the risk of surface damage.

Solution:
The integrated pneumatic Intramotion SLT2 turntable enables effortless rotation of the furniture structure and secure fixation in the desired position.

Implementation features:• table fixation in 12 positions for precise positioning• pneumatic lifting — adaptation to the height of the worker• control pedals on both sides — convenient from any angle• stainless steel surface is easily cleaned of glue
Result:
• gluing time reduced by 30%
• worker contact with heavy elements minimized
• increased accuracy and uniformity of glue application
• reduced physical strain and risk of errors

Hygienic conveyor

Companies operating in environments with high hygiene requirements (including HACCP/GMP) needed a transport system that was easy to clean and did not create areas where dirt could accumulate.
Solution:
Integrated Intramotion hygienic belt conveyor, designed specifically for food and pharmaceutical industries. This type of solution is already used in beverage, sauce, pharmaceutical and medical component manufacturing plants.

Design features:• completely made of AISI 304 stainless steel• smooth surface without gaps - easy to clean• special design of rollers and supports without sharp corners• removable elements for quick service• work in a humid environment without corrosion
Result:
• compliance with sanitary control requirements
• minimization of downtime for washing
• improvement of product safety
• increase in equipment life

Machine vision. Machine vision in the production of household appliances

At one of the enterprises producing household appliances, there was a need to control the quality of assembly operations and identify the presence of parts without the participation of an operator. Human control was slow, less accurate and depended on the human factor.
Solution:
A machine vision system from SensoPart is integrated, which performs automatic part recognition in real time using cameras
and specialized software.

Implementation features:
• High-resolution cameras installed in the control working area
• Software analyzes the presence, position
and orientation of elements
• Integration with PLC: in case of defect detection — automatic line blocking
• The system is trained for specific types of boiler bodies/parts
• Installed on a ready-made production line without changing the logic of operation
Result:
• 100% detection of missing
or incorrectly installed components
• –90% human participation in the visual inspection zone
• +25% acceleration of the production cycle
• 70% reduction in scrap

Machine vision. Packaging control in pharmaceutical production

Solution: An automated machine vision system has been implemented, which performs:• Individual identification and flaw detection: Recognizing the shape of each tablet, detecting cracks, impurities, chips, and irregular geometry.• Automatic counting: The system counts tablets in a stream in real time — without losses and overruns.• Size and shape control: Determination of parameters with high accuracy (up to 0.1 mm), verification of compliance with standards.• Surface analysis: Even microdefects are detected - spots, discoloration, cracks or other surface irregularities.

Implementation features:
• High-resolution cameras
• Visual characteristics analysis algorithm
• Integration with a rejector of defective units
• Operation at speeds up to several thousand tablets/hour
• Compliance with GMP/FDA standards
Result:
• –95% risk of a defective product getting to the next stage
• +100% accuracy of counting
and control
• Tracking of each unit
in the quality chain
• Reduction of losses and returns
from the market